هندسة الصيانة الوقائية التنبؤية Condition Based Maintenance Engineering
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Program Professional Framework
هندسة الصيانة الوقائية التنبؤية Condition Based Maintenance Engineering
Program Overview
Condition based maintenance replaces fixed-interval tasks with interventions triggered by the actual health of equipment, reducing both unexpected failures and unnecessary overhauls. This course explains how to build a CBM program: selecting assets and failure modes using criticality and FMEA, understanding the P-F interval, and applying the main techniques of vibration analysis, oil analysis, infrared thermography, ultrasound and motor current analysis. Participants learn to set alarm limits with reference to ISO 20816 and ISO 17359, interpret data trends, integrate condition data with the CMMS and justify the program financially.
Learning Outcomes
- ✓Select equipment and failure modes for CBM using criticality ranking and FMEA results.
- ✓Determine suitable monitoring techniques and intervals based on the P-F interval of each failure mode.
- ✓Interpret vibration spectra to identify unbalance, misalignment, looseness and bearing defects.
- ✓Evaluate oil analysis, thermography and ultrasound results and recommend maintenance actions.
- ✓Set and review condition alarm limits with reference to ISO 20816 and plant history.
- ✓Prepare a cost-benefit justification for a CBM program on a group of critical assets.
Target Audience
- Maintenance and reliability engineers
- Condition monitoring technicians and analysts
- Mechanical and electrical maintenance supervisors
- Asset integrity and planning engineers
Detailed Program Modules
01CBM Principles and Strategy
- Reactive, preventive and condition based maintenance
- The P-F curve and P-F interval
- ISO 17359 condition monitoring framework
02Asset Selection and Failure Modes
- Criticality ranking
- FMEA for CBM task selection
- Matching techniques to failure modes
03Vibration Analysis
- Measurement points and sensors
- Spectrum analysis of common faults
- ISO 20816 severity limits
04Oil Analysis and Tribology
- Sampling practices
- Wear metals, contamination and oil condition
- Interpreting oil analysis reports
05Thermography, Ultrasound and Electrical Techniques
- Infrared thermography for electrical and mechanical faults
- Airborne and structure-borne ultrasound
- Motor current signature analysis
06Implementing and Sustaining CBM
- Alarm limits, trending and decision rules
- CMMS integration and online monitoring
- Program KPIs and cost-benefit analysis
Training Methodology
Applied Project & Assessment
Applied Project
Participants design a CBM program for a group of critical assets in their plant: criticality and failure mode analysis, selected techniques and intervals, alarm limits, data workflow to the CMMS and a cost-benefit case.
Assessment
Short diagnostic at the start, practical tasks linked to each learning outcome, and evaluation of the applied project against published criteria.