ESP Application Engineering
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Program Professional Framework
ESP Application Engineering
Program Overview
Electrical submersible pumps lift large volumes in many Gulf fields, and their run life depends on correct application engineering long before installation. This course covers the full ESP design and operating cycle: well and reservoir data requirements, inflow performance, total dynamic head and pump stage selection, gas handling with separators and gas handlers, motor, seal and cable selection, variable speed drives and surface equipment, downhole sensors and surveillance, and failure analysis through dismantle inspection. Participants size complete systems for high water cut, gassy and viscous applications and learn how design choices affect run life and energy efficiency.
Learning Outcomes
- ✓Collect and validate the well, fluid and reservoir data required for ESP design.
- ✓Calculate total dynamic head and select pump type and stage count for a target rate.
- ✓Evaluate free gas at the intake and specify separators or gas handling devices.
- ✓Size the motor, seal section and power cable for given loads and temperatures.
- ✓Configure variable speed drive settings and protection parameters for start-up and operation.
- ✓Analyse failure data and dismantle findings to recommend run life improvements.
Target Audience
- Production and petroleum engineers responsible for ESP wells
- ESP application and field service engineers
- Lift specialists
- Electrical engineers supporting downhole pumping systems
Detailed Program Modules
01ESP System Overview
- Components and their functions
- Application envelope and limitations
- Data requirements for design
02Inflow and Hydraulic Design
- IPR and productivity index
- Total dynamic head calculation
- Pump curves, stage selection and operating range
03Gas and Viscosity Effects
- Free gas at the pump intake
- Gas separators and gas handling stages
- Viscosity corrections for heavy oil
04Motor, Seal and Cable Selection
- Motor sizing and cooling requirements
- Seal section and protector configurations
- Power cable selection and voltage drop
05Surface Equipment and Control
- Variable speed drives and transformers
- Downhole sensors and monitoring
- Start-up, protection settings and trips
06Surveillance and Failure Analysis
- Performance monitoring and optimisation
- Common failure modes and run life drivers
- Dismantle inspection and failure reporting
Training Methodology
Applied Project & Assessment
Applied Project
Participants design a complete ESP system for a provided high water cut Gulf well, including the TDH calculation, pump, motor, seal and cable selection, a gas handling assessment and VSD settings, and propose a surveillance plan to protect run life.
Assessment
Short diagnostic at the start, practical tasks linked to each learning outcome, and evaluation of the applied project against published criteria.